Recycled paper guide
Carbon Footprint
The issue:
Greenhouse gas* emissions have caused a rapid increase in the Earth's temperature which, according to the Intergovernmental Panel on Climate Change (IPCC), has risen by over 0.7°C in Europe in the last century. The Kyoto Protocol applies across Europe and establishes carbon quotas and reduction objectives which manufacturers must undertake to comply with, or face financial penalties.
The Arjowiggins Graphic solution:
Arjowiggins Graphic has chosen to have its greenhouse gas* emissions assessed by a recognised independent body, The CarbonNeutral Company. Manufacturing one tonne of 100% recycled paper* emits 428 kg of CO2*, compared to 800 kg for paper produced from virgin fibres: half the emissions, which is the equivalent of driving from Paris to Moscow! More recently, the inclusion of an 'Environmental Declaration' on every Arjowiggins product provides the customer with clear information on the carbon footprint* associated with their choice of paper.Did you know?
When it reaches the end of its life-cycle*, paper that is sent to land-fill or incinerated will produce further greenhouse gases* (carbon dioxide or methane) as it degrades. Produced in equal amounts, methane is 25 times more harmful than carbon dioxide in terms of contributing to the greenhouse effect. That's why it's so important to recycle paper and give it a second life!
Transportation
The issue:
The movement of goods and people is vital to the free trade system in which we live. With transport methods that allow us to manufacture goods in China, purchase them in Europe and recycle them in Brazil, geographical distance is no longer an obstacle, but the environmental and financial costs have become especially high.
The Arjowiggins Graphic solution:
By reducing distances travelled, Arjowiggins Graphic has succeeded in reducing its carbon emissions: transport is now responsible for only 14% of the Group's emissions. This is the result of an active policy of regrouping sites. Upstream, the proximity of de-inking plants and paper manufacturing mills cuts down on the need to transport supplies. Downstream, 95% of the Group's customers are based in Western Europe.Did you know?
If you are a car owner, cutting down on short journeys, travelling in the correct gear for the speed you're going, and checking tyre pressure regularly are all highly effective strategies. In total, eco-friendly motoring can use up to 20% less fuel (source ADEME).
Paper collection and sorting
The issue:
1 kilo per day per person: is the quantity of waste currently produced in Europe, and it's a figure that is constantly increasing (source: Eurostat). Paper and cardboard recycling is pioneering: collection rates reached 63.4% in Europe in 2007 (source: Confederation of European Paper Industries), positioning paper at the top of the list of most commonly recycled materials.
The Arjowiggins Graphic solution:
Arjowiggins Graphic is a major manufacturer of recycled paper and currently supplies 40% of the European market, thanks to its high-quality brands and green strategy. The Group recovers paper from waste recycling points and carries out its industrial recycling within close proximity of its mills, in order to cut down on transport-related carbon emissions. This allows 50% of the Greenfield mills pulp output to be used within 100-km-wide vicinity. Collection of local waste paper is possible thanks to strong partnerships forged over the years with associations and local districts, such as the Le Bourray site in France. This initiative is one way in which the Group can fulfil its social responsibility commitments at a local level.Did you know?
Extended Producer Responsibility (EPR) is an environmental policy instrument, which extends a producer's obligations throughout a product's life-cycle*. In France, ECOFOLIO brings together thousands of economic stakeholders who make an eco-contribution for all the printed material that they distribute. This kind of financing is used to improve local paper collection and treatment facilities.
Waste Recovery
The issue:
The main types of waste generated in the paper-manufacturing process are waste water sludge that results from treating paper mill effluents, and de-inking sludge inevitably produced during the process of manufacturing recycled paper. Neither is toxic, but the large volumes generated mean that they require special treatment.
The Arjowiggins Graphic solution:
Arjowiggins Graphic realised the practical and economic advantage of reducing its waste some time ago. In five years, the Group has reduced the sludge produced at its mills by 26% by streamlining certain processes in order to reduce the consumption of raw materials. Today, 90% of the sludge produced by Arjowiggins is put to agricultural use (composting and spreading, for example), or used as a raw material to produce cement and bricks.Did you know?
Heated to a high temperature, the cellulose fibres contained in paper mill sludge* burn and improve the porosity of bricks. A brick produced in this way will have better soundproofing and insulation qualities than a traditional brick.
Air Quality
The issue:
Air quality has generally improved in Europe over the last 20 years. The emergence of high-performance technologies has encouraged manufacturers to better manage their emissions. Stringent regulations now exist to regulate paper mill emissions, chiefly relating to emissions of CO2*, NOx* and SO2*.
The Arjowiggins Graphic solution:
Manufacturing paper from recycled fibres emits 45% fewer greenhouse gases (source: Environmental Defence Fund). Arjowiggins Graphic plans to introduce a system at several of its production sites whereby flue gases are collected and condensed. This means that less waste is released into the atmosphere and fewer fossil fuels are consumed.Did you know?
Of all paper industry emissions, CO2* is a particular cause for concern. Its link to climate change is prompting manufacturers to develop carbon emissions reduction (see ‘Carbon Footprint’*).
Energy
The issue:
The fossil fuels in use today are in short supply. Although essential to our existence, they emit greenhouse gases*, which contribute significantly to global warming. The European objective of achieving a 20% share of renewable energy sources in energy consumption in 2020 means enlisting the support of manufacturers, including those within the paper sector.
The Arjowiggins Graphic solution:
Arjowiggins Graphic has developed a large-scale programme to improve energy efficiency in its mills. The electricity used to manufacture one tonne of paper has reduced by 20% in five years; the consumption of fossil fuels (natural gas, steam, fuel, coal) has also dropped 12%. These achievements are the result of ongoing investment in renewable energies (bio fuel, etc.). At the Dalum site, which produces 140 K Tonnes of recycled paper a year, 75% of energy requirements are met today by biomass which also resulted in a 90% reduction in carbon emissions.Did you know?
Scientists are currently applauding industrial ecology, which consists of offering surplus energy and factory waste for use by neighbouring businesses. This is a concept that has already been put into practice at the Dalum site, where excess energy generated by the mill is used to heat the local area.
Water
The issue:
Water is a primary resource that is a vital part of the paper manufacturing process, needed at several stages (to make both pulp and paper). Given the crucial need to save water, paper manufacturers are working to develop technical solutions that will enable them to control their water consumption and to treat waste water more efficiently.
The Arjowiggins Graphic solution:
Arjowiggins Graphic has implemented a water management policy that has enabled the Group to reduce its water consumption by 15% over the last five years. Water used to make Cyclus is re-used up to six times in the manufacture of recycled paper*, before being biologically treated at the mill and then discharged into the water stream, in a cleaner condition than when it first entered the mill. In addition to its own management policy, Arjowiggins Graphic also works with independent monitoring bodies, which ensure that water treated in this way is returned to the natural environment without risk to biodiversity or public health.Did you know?
Conventional paper-manufacturing processes require40 m3 to produce one tonne of paper, most of which is a result of manufacturing virgin pulp. By re-using fibres a number of times, manufacturing recycled paper consumes around 24 m3 per tonne – a saving of around 47% (Cyclus data).
Forests and Certifications
The issue:
Currently, almost half of all commercial tree felling worldwide is to satisfy demand for paper (source: WWF). In order to limit the impact of this growing demand, various accreditations and corresponding controls have been devised to ensure that commercial forests comply with environmental, social and economic regulations.



